Golden Lion Grrrages




1965 Chrysler 300L
Page 4

We are getting into the brakes. I removed the wheel covers for the first time and saw these yellow spray marks on the driver and passenger side wheels. The spare in the trunk has the same marks. I had not seen this before and asked around. I heard from others in the hobby that they have seen this on occasion.


The left hand thread lug nuts on both wheels are in great shape too. On the rear brake hub, we found 3 of the clips used at the factory to hold the drum onto the studs during assembly. These clips are either rusted away or discarded on the first brake job. These clips are in great shape and will be used again.


The brake shoes front and rear still have good lining. Wheel cylinders are not leaking but have junk under the cups. New wheel cylinders and brake hoses are in process.


All of the wheels have manual brake adjusters. I was expecting to see automatic adjusters since these are Bendix brakes and automatics came in 1963. It took some looking but there is a mention in the service manual that police heavy duty brakes used manual adjusters. A survey of other L owners shows some do and some don't have manual adjusters.

Replacing wheel cylinders was quick although the front wheels require a bit more; you have to remember to remove the brake hose in order to get access to the front mounting bolt.



The old master cylinder was frozen; now is the time to install a fresh one in any case. There was this message in the box with the new master. I had not seen it before, in fact old boxes specifically say bench bleeding is required. I have not been a big believer in bench bleeding; one way or the other, you are going to bleed until there is no air.

We are using DOT 5 for this car. Like every other new master with the bottom outlet plugged with a bolt, there is a slight leak. The bolt on this master is a 3/4", bigger than any I have seen before. It will not tighten. Since the DOT 5 is harmless to anything it might drip on, I'll leave with the slight leak for now.
This car bled very nicely. We used the two-man approach and slowly depressed the brake pedal with the idea a slow pedal would make the fluid flow slowly and be less likely to get air bubbles.



Before

There had been a stain in the carpet by the driver's heel pad. I have no idea what caused it. I found dark red carpet dye from Hi-Tech to match the original carpet. I think it came out very well.

After

During routine inspection I found the differential level low. A leak at the pinion was discovered. We got a new seal (Rock Auto) . The job was reasonably easy. The sometimes difficult to remove pinion nut (220 ft-lb) yielded to the impact wrench right away. The old seal was pryed loose with a low pressure air chisel. The pinion itself shows a small groove from wear but the new seal rides in a different location so no problem is expected. This is not a Sure-Grip differential so no additive is needed, just new 90W gear oil.

I found a minor oil leak under the engine. It turned out to be the oil pan drain plug. This one had a hard copper washer and I think that copper washer was the trouble. I got a new plug with a Nylon washer and it stopped the leak.

New upper and lower radiator hoses are installed. The Corbin clamps are replaced with reliable steel screw band clamps. New heater hoses are installed. The hoses coming off were still pliable. The fan clutch is original and while in good shape, it makes sense to replace it with a new one. If you order off Rock Auto they say use a Hayden 2707. Don't. It is too tall. You want a Hayden 2947. Even then, getting the bolts onto the water pump is tricky. You can easily get the first bolt on but you need to leave space so the clutch can move off of the water pump flange. Otherwise the heads on the other bolts won't clear the back of the clutch.

Time for new coolant and new belts. The standard Rock Auto power steering belt fits fine. The fan belt does not. Rock says 15348 but this is too short. You want a 15360 (perfect) although a 15370 will work. Dayco 15680 fits nicely for the AC-alternator; the adjuster ends up in the middle on a new belt. Installed the new upper rad hose after cutting something like 1.5" off of both ends. There is a difference in which end of the hose goes to the block--look carefully for the twist in the molded hose giving clearance to the heater hoses. Best to put all the belts on, AC first, then power steer then fan. Best to tension power steer first because the AC belts block the power steer locking bolt.

I added 1 gallon of new antifreeze and it would not take more. This is a 17 quart system and was near empty so I think there is an air pocket in the system. We got the engine running (briefly) to see if that would break the air pocket. It did not. The level in the radiator rose and went out overflow but coolant did not circulate. I think we will have to remove the thermostat (180 degree) and replace with one that has a vent.

I came back a week later to drain the coolant and change the thermostat. I took off the cap and the coolant was gone. On a whim, I added 1.5 gallons before it was full. Apparently the air pocket worked its way out during the week. Isn't it great when things fix themselves?



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